Ever wonder why even the smallest adjustments in equipment specs can make such a big difference? When it comes to industrial cutting, small variations can have a huge impact on efficiency, cost, and effectiveness. This is exactly the case with thermal oxygen lances—a tool that may seem simple but packs a punch in heavy-duty applications like metal cutting and demolition.

What’s the deal with thermal oxygen lances?
Thermal oxygen lances are tubes filled with wire rods that, when combined with pressurized oxygen, burn at incredibly high temperatures. This makes them indispensable in industries that require precise and powerful cutting capabilities. But here’s the catch: the size and number of wire rods inside these lances can significantly influence how well they perform.
16mm lances: Why wire size is a game-changer
In recent tests comparing 16 mm thermal oxygen lances filled with two different types of wires—2.2 mm and 3 mm—there were clear differences in efficiency and resource consumption:
Oxygen consumption: The 2.2 mm wire-filled lances use around 6-8% less oxygen than the 3 mm ones. While this might not seem like much at first glance, that reduction can lead to substantial cost savings in large-scale operations.
Combustion time: The thinner 2.2 mm wires burn faster, with an average combustion time of just 3 minutes and 5 seconds per lance, compared to 3 minutes and 18 seconds with 3 mm wires. In industrial settings, those seconds add up, making a big difference in productivity.
Cutting efficiency: For cutting tasks, fewer 2.2 mm lances are needed, and they complete the job in a shorter time frame than their 3 mm counterparts. This difference translates to faster project completion, reducing downtime and labor cost.
The numbers don’t lie
A test conducted with 6.5 lances of 16 mm filled with 3 mm wires achieved an 16,18-meter cut in 21 minutes and 48 seconds, consuming about 35 kg of oxygen. In contrast, 6 lances filled with 2.2 mm wires achieved a similar cut (18.30 meters) in 18 minutes and 18 seconds with only 33 kg of oxygen.
The takeaway? Choosing the right wire size can optimize your resource use, save time, and reduce costs in the long run.

Why choose our lances?
We provide thermal oxygen lances in a variety of configurations to meet specific cutting needs. Our commitment to quality ensures that each lance is crafted for optimal performance, helping your business achieve faster, more efficient cuts with less resource waste.
For professionals and companies that need reliable and efficient cutting tools, our range of thermal oxygen lances is engineered to maximize performance without compromising on quality.
Ready to take your business to the next level?
Whether you’re focused on lowering costs, reducing cutting time, or achieving, faster cuts, we’ve got the tools to take your operations to the next level.
Contact us today to discover the right lance for your needs and see how we can help fuel your success!
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